1. Electrical Performance Testing
· Voltage Measurement Range: 0–1,000 V DC.
o Accuracy: ±0.05%.
· Current Measurement Range: 0–300 A DC (configurable for higher currents).
o Accuracy: ±0.1%.
· Capacity Range: 10 Ah–500 Ah.
· Internal Resistance Measurement:
o Range: 0.1 mΩ–1 Ω.
o Accuracy: ±0.5%.
· Power Capability: Up to 200 kW.
2. Communication Testing
· Supported Protocols: CAN, RS485, LIN, Ethernet.
· Baud Rate: Up to 1 Mbps (CAN).
· Data Logging: Monitors communication signals for errors and integrity.
· Protocol Customization: Supports proprietary communication protocols.
3. Safety and Insulation Testing
· Insulation Resistance Test:
o Voltage: Up to 1,000 V DC.
o Range: 0.1 MΩ–1 GΩ.
o Accuracy: ±1%.
· Dielectric Withstand Voltage Test (HiPot):
o Voltage: Up to 5,000 V AC/DC.
o Leakage Current: ≤1 mA.
· Short-Circuit Protection Test: Verifies PACK safety mechanisms.
4. Functional Testing
· Charge-Discharge Testing: Simulates real-world operating conditions.
o Programmable Cycles: Up to 10,000.
o Dynamic Load Simulation: Replicates operational profiles.
· Thermal Behavior: Measures thermal stability under various conditions.
o Temperature Range: -10°C to 80°C (optional integrated thermal chamber).
o Accuracy: ±1°C.
5. Software and Control
· User Interface:
o 15-inch touchscreen HMI with an intuitive design.
o Multi-language support (English, Chinese, etc.).
· Data Management:
o Real-time monitoring with graphical analysis.
o Historical data storage for traceability.
o Export formats: CSV, Excel, PDF.
· Test Programming: Configurable test parameters and sequences.
· Remote Access: Ethernet, USB, and Wi-Fi for data transfer and monitoring.
6. Mechanical Design
· System Configuration:
o Modular structure for scalability.
o Adjustable fixtures for various module and PACK dimensions.
· Capacity: Up to 16 modules/PACKs per cycle.
· Dimensions:
o Length: 2,000–4,000 mm.
o Width: 1,200–2,000 mm.
o Height: 2,000 mm.
· Weight: 1,500–3,000 kg.
7. Safety Features
· Overvoltage/Overcurrent Protection: Prevents damage to modules or equipment.
· Emergency Stop: Accessible emergency shutdown for operators.
· Environmental Monitoring: Includes smoke detectors and temperature sensors.
· Certifications: CE, UL, ISO 9001 compliant.
8. Environmental Requirements
· Operating Temperature: 10–35°C.
· Humidity: ≤60% RH (non-condensing).
· Power Supply: AC 380V ±10%, 50/60 Hz, 3-phase.
· Power Consumption: ≤50 kW.
