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Innovation and Breakthroughs in CCS Automated Production Lines

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In the rapid development of the new energy and intelligent manufacturing fields, Huiyao Laser Technology Co., Ltd., through deep plowing in laser technology and strategic vision, has marched into a new era of intelligent manufacturing based on the Integrated Busbar (Cells Contact System, abbreviated as CCS) technology. This transformation not only represents a significant advancement of Huiyao Laser in battery module connection technology but also marks an important step in the field of intelligent manufacturing.

Innovation and Breakthroughs in CCS Automated Production Lines

Application of CCS Technology in Battery Modules

With the continuous development of electric vehicles and energy storage technologies, battery modules, as key components, their performance and cost are crucial to the competitiveness of the overall system. CCS technology is an advanced connection method for battery modules, which can not only achieve efficient series and parallel connections of battery cells but also integrates functions such as temperature sampling and voltage sampling. These signals are transmitted to the Battery Management System (BMS) through FPC (Flexible Printed Circuit) or PCB (Printed Circuit Board), thereby enhancing the intelligent management level of battery modules. Huiyao Laser keenly perceived this technological trend and chose CCS technology as an important means to promote intelligent manufacturing.


Innovation and Breakthroughs in CCS Automated Production Lines


The Key Role of Laser Welding Technology

In the practice of CCS intelligent manufacturing, laser welding technology plays a crucial role. With its advantages of small focused spot, fast welding speed, and strong adaptability, laser welding technology ensures the quality and stability of the CCS connection points. Huiyao Laser's rich experience in laser technology enables it to effectively apply laser welding technology in the automated production of battery modules, forming a high-precision, high-efficiency, and low-pollution welding process. The design of the production line combines a high degree of automation and flexibility. From the feeding of wire harness isolation plates to the automatic electrical performance testing, the entire process achieves intelligent operation.


Innovation and Breakthroughs in CCS Automated Production Lines


Composition of Intelligent Manufacturing Production Lines

The CCS intelligent manufacturing production line of Huiyao Laser is a highly integrated and flexible system, including automated equipment such as wire harness isolation plate feeders and automatic burr feeders, as well as core process equipment such as single-point/multi-point riveting machines and nickel sheet laser welding machines. The production line is also equipped with precise detection devices such as automatic electrical performance testers and Automatic Optical Inspection (AOI) equipment. These devices, through meticulous design and optimization, achieve seamless connection and integrated operation, significantly improving production efficiency and product quality.


Innovation and Breakthroughs in CCS Automated Production Lines


Innovation Driving Industry Development

Huiyao Laser Technology Company believes that innovation is an important driving force for enterprise development. In the process of promoting CCS intelligent manufacturing, the company will continue to increase R&D investment and promote technological innovation and industrial upgrading. In the future, the company plans to launch more intelligent manufacturing solutions based on CCS technology to meet the growing market demand for personalization and customization. At the same time, Huiyao Laser will also actively participate in international cooperation, introduce advanced technologies and concepts, and further enhance its core competitiveness.


Innovation and Breakthroughs in CCS Automated Production Lines


Looking forward to the future, Huiyao Laser will take CCS intelligent manufacturing as a new starting point, adhering to the concept of "innovation, collaboration, and win-win", and continue to explore and advance in the field of intelligent manufacturing, contributing to the sustainable development of the global new energy industry.

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