Product classification
EV Prismatic Battery Module PACK Assembly Line
EV Cylindrical Battery Module PACK Assembly Line
EV Pouch Battery Module PACK Line
EV Blade Battery Module PACK Line
EV Prismatic Battery CTP Automatic Welding Line
EV Blade Battery CTP Automatic Welding Line
Robot Laser Welding Workstation
Battery Cell Module PACK Testing Equipment
MES Solution
· Equipment Name: Battery Mylar Film Wrapping Equipment
· Model: HY-MFW7070
· Application: Precise wrapping of Mylar insulation film around battery cells for enhanced safety and electrical isolation in prismatic batteries.
Mechanical Specifications
· Equipment Dimensions:
o Length: 1500 mm
o Width: 1200 mm
o Height: 1800 mm
· Weight: 800 kg
· Frame Material: High-strength steel frame with anti-corrosion coating.
· Worktable Material: Anodized aluminum with anti-static and wear-resistant surface.
· Wrapping Mechanism: Servo-driven rollers with precision tension control.
Wrapping Process Specifications
· Film Material: Mylar, PET, or other insulation films.
· Film Thickness Range: 0.02–0.1 mm.
· Cell Size Compatibility:
o Width: 50–200 mm.
o Height: 50–400 mm.
o Thickness: 20–85 mm.
Control and Interface
· Control System: PLC with integrated HMI for real-time operation.
· Interface:
o 10-inch capacitive touchscreen.
o Multi-language support (English, Chinese, others).
· Programmable Parameters:
o Film tension, overlap, and wrapping speed.
o Cutting length and sealing temperature.
o Recipe storage for different battery configurations.
· Data Logging:
o Internal Capacity: 500 GB for process history.
o Export Formats: CSV via USB, Ethernet, or Wi-Fi.
Electrical Specifications
· Power Supply: AC 220V ± 10%, 50/60 Hz, single-phase.
· Maximum Power Consumption: 4 kW.
· Control Voltage: 24V DC for auxiliary systems.
Safety Features
· Emergency Stop: Dual emergency stop buttons on the front and rear panels.
· Film Tension Monitoring: Automatic halt on over-tension or film breakage.
· Protective Enclosure: Transparent cover with interlock mechanism.
· Thermal Safety: Overheat protection for sealing and adhesive systems.
Environment & Installation
· Operating Environment:
o Temperature: 10–30°C
o Humidity: ≤65% RH (non-condensing).
· Noise Level: ≤70 dB during operation.
· Installation Requirements:
o Flat and vibration-free surface.
o Clearance: Minimum 600 mm on all sides.
Optional Configurations
· Customized Wrapping Profiles: For non-standard battery dimensions or shapes.
· IoT Connectivity: Cloud-based monitoring and predictive maintenance.
Maintenance and Warranty
· Maintenance Schedule:
o Monthly: Inspect servo motors and alignment systems.
o Quarterly: Calibrate sensors and lubricate moving parts.
· Warranty Period:
o Standard: 12 months.
o Extended: Up to 36 months available upon request.
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