Mechanical Specifications
· Equipment Dimensions:
o Length: 2000 mm
o Width: 1000 mm
o Height: 1800 mm
· Weight: 1000 kg ± 5%
· Frame Material: Reinforced carbon steel with an anti-corrosion coating.
· Worktable: Polished aluminum alloy with anti-static properties.
· Motion System: Servo motor-controlled X-Y-Z axes with precision ball screws for positioning.
Ultrasonic Welding Specifications
· Ultrasonic Frequency: 20 kHz ± 0.1 kHz (adjustable).
· Welding Power: 4.0–8.0kW (adjustable for various tab materials).
· Welding Time: 0.1–2 seconds (programmable).
· Weld Area Dimensions: 2 mm × 2 mm to 20 mm × 20 mm (configurable).
· Tab layer number range: 10-100 layers
· Material Compatibility:
o Primary Materials: Aluminum, nickel, copper.
o Multi-layer Combinations: Aluminum-copper, nickel-aluminum.
Control and Interface
· Control System: PLC with HMI for process control.
· Interface: 10-inch touch screen with graphical user interface (GUI).
· Programmable Parameters:
o Welding power, frequency, and time.
o Force and alignment parameters.
o Custom welding recipes for different materials and sizes.
· Data Storage:
o Internal Capacity: 1 TB for storing weld logs.
o Export Formats: CSV and JSON via USB, Ethernet, or Wi-Fi.
Electrical Specifications
· Power Supply: AC 220V ± 10%, 50/60 Hz, single-phase.
· Maximum Power Consumption: 8 kW.
· Control Voltage: 24V DC for auxiliary systems.
Safety Features
· Emergency Stop: Multiple emergency stop buttons.
· Overheat Protection: Real-time monitoring of ultrasonic transducer temperature with automatic shutdown.
· Protective Barriers: Transparent enclosure with interlocks to ensure operator safety.
Environment & Installation
· Operating Environment:
o Temperature: 10–35°C
o Humidity: ≤65% RH (non-condensing).
· Noise Level: ≤70 dB during operation.
· Installation Requirements:
o Stable, vibration-free surface.
o Clearance: Minimum 600 mm on all sides.
Optional Configurations
· Automated Feeding System: Conveyor or robotic arm integration for continuous operation.
· IoT Connectivity: Cloud-based monitoring and diagnostics.
· Custom Horn Design: Tailored ultrasonic horn shapes for specific tab geometries.
Maintenance and Warranty
· Maintenance Schedule:
o Weekly: Inspect and clean the ultrasonic horn and worktable.
o Monthly: Calibrate alignment systems and inspect electrical connections.
o Quarterly: Lubricate mechanical components and update software.
· Warranty Period:
o Standard: 12 months.
o Extended: Up to 36 months available upon request.
