Mechanical Specifications
· Equipment Dimensions:
o Length: 2000 mm
o Width: 1800 mm
o Height: 2100 mm
· Weight: 1300 kg ± 5%
· Frame Material: High-strength steel frame with powder coating for durability.
· Worktable: Hardened stainless steel with anti-static surface treatment.
· Motion System: Servo motor-driven X-Y-Z axes with linear guide rails for high precision.
Welding Specifications
· Welding Technology:
o Standard: Laser welding.
o Optional: Laser or resistance welding.
· Welding Power: 2–6kW depending on tab thickness and material.
· Welding Speed: 5–10 welds per minute (process-dependent).
· Welding Accuracy: ±0.1 mm.
· Tab Thickness Range: 0.1–0.5 mm.
· Tab Material Compatibility: Aluminum, copper, nickel, and multi-layer laminates.
Vision and Positioning System
· Camera Specifications:
o Type: High-resolution CCD camera with auto-focus capability.
o Resolution: 5 MP.
· Alignment Accuracy: ±0.05 mm using image recognition algorithms.
· Lighting: Adjustable LED ring light for consistent illumination.
· Detection Features:
o Pre-weld alignment verification.
o Post-weld inspection for defects such as cracks or misalignment.
Control and Interface
· Control System: Based on welding control card with integrated HMI (Human-Machine Interface).
· Display: 19-inch monitor with intuitive UI.
· Programmable Features:
o Welding parameters (power, duration, pressure).
o Alignment and positioning adjustments.
o Recipe storage for different battery types.
· Data Logging:
o Internal storage: 1 TB SSD.
o Export Formats: CSV and PDF via USB, Ethernet, or Wi-Fi.
Electrical Specifications
· Power Supply: AC 380V ± 10%, 50/60 Hz, 3-phase.
· Maximum Power Consumption: 36kW.
· Control Voltage: 24V DC for internal systems.
Safety Features
· Emergency Stop: Multiple emergency stop buttons strategically placed.
· Overload Protection: Real-time current and force monitoring with automatic system shutdown.
· Safety Enclosure: Transparent safety covers with interlocks to prevent operation when open.
Environment & Installation
· Operating Environment:
o Temperature: 10–30°C
o Humidity: ≤60% RH (non-condensing).
· Noise Level: ≤75 dB during operation.
· Installation Requirements:
o Flat surface with anti-vibration foundation.
o Clearance: Minimum 800 mm on all sides.
Optional Configurations
· Dual Welding Heads: For simultaneous processing of multiple tabs.
· IoT Connectivity: Real-time process monitoring and predictive maintenance.
Maintenance and Warranty
· Maintenance Schedule:
o Weekly: Clean welding head and lens.
o Monthly: Inspect and calibrate alignment systems.
o Quarterly: Lubricate moving parts and check electrical connections.
· Warranty Period:
o Standard: 12 months.
o Extended: Up to 36 months upon request.
