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What Is Battery OCV Sorting?

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"Battery OCV sorting" refers to a process where individual battery cells are categorized and separated based on their Open Circuit Voltage (OCV), which is the voltage measured when no current is flowing through the battery, essentially allowing for grouping cells with similar charge levels and health to ensure consistent performance within a battery pack; this is a crucial quality control step in battery manufacturing, particularly for lithium-ion batteries, to optimize battery life and prevent imbalances within the pack. 


Characteristics of Battery OCV Sorting

  •  High-precision detection: OCV sorting equipment uses precise voltage testing modules, which can detect small voltage differences.

  • High degree of automation: Modern OCV sorting systems usually integrate automatic loading and unloading, data collection and processing functions, which greatly improves sorting efficiency.

  • 3. Accurate classification: The batteries are divided into different grades according to the set voltage range to ensure consistency during subsequent assembly of battery packs.

  • 4. Data traceability: The equipment is equipped with data storage and export functions to provide reliable basis for product quality management.


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Application of Battery OCV Sorting

  • Battery production line: widely used in the quality inspection process of lithium-ion battery production lines.

  •  New energy vehicles: Ensure the performance consistency of the individual cells in the power battery module and improve the vehicle's endurance performance and safety.

  • Energy storage equipment: used to screen high-quality cells in the production of energy storage batteries to improve the reliability and service life of the energy storage system.

  •  Consumer electronics: battery sorting in mobile phones, power tools and other fields to optimize product performance.

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Price of OCV Sorting Equipment

The price of OCV sorting equipment is affected by the following factors:

  • Accuracy and performance: High-precision and high-speed sorting equipment are usually more expensive.

  • Degree of automation: Fully automated equipment is more expensive than semi-automated equipment.

  • Brand and technical support: Well-known brand equipment usually comes with professional technical support and is more expensive.

  •  Customized demand: When a specific industry or product requires customized equipment, the price will increase.

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What factors should be considered when purchasing battery OCV sorting equipment?

  • Matching performance and demand: Ensure that the detection accuracy and sorting speed of the equipment can meet actual production needs.

  • Supplier reliability: Choose reputable suppliers to ensure reliable equipment quality and after-sales service.

  • Whether the price is reasonable: comprehensively consider equipment performance, after-sales support and other factors to evaluate the price/performance ratio.

  •  Upgrade and scalability: Whether the equipment supports future production line upgrades and functional expansion.

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Precautions when Using Battery OCV Sorting

  • Environmental requirements: The equipment should be operated in an environment of constant temperature and humidity to avoid the impact of fluctuations in external temperature and humidity on the test results.

  • Regular calibration: Calibrate the detection module regularly to ensure test accuracy.

  • Data management: Properly store and analyze detection data to prevent data loss.

  •  Safe operation: Pay attention to anti-static during use to avoid damaging the battery cell.


Supplier of Battery OCV Sorting Equipment

Huiyao Laser Technology (Luoyang) Co., Ltd. is a professional battery production equipment supplier, committed to providing customers with high-precision battery testing equipment, efficient automated production line equipment and related technical services. We not only provide customers with OCV sorting equipment, but also cover battery module production lines, PACK assembly lines and other solutions to meet the diverse needs of the new energy field.


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Company Introduction and Ssummary

Huiyao Laser Technology (Luoyang) Co., Ltd. is a high-tech enterprise focusing on the research, development, manufacturing and sales of equipment in the new energy industry. Relying on the support of scientific research institutions such as the Luoyang Research Institute of Dalian University of Technology, the company has built a highly skilled R&D team dedicated to providing customers with comprehensive laser welding equipment, battery cell assembly line equipment, module PACK automatic line equipment, and battery structural parts automation. High-end intelligent equipment such as equipment can tailor the most suitable production line solutions according to the different production needs of customer companies.


Headquarters address: Factory Building 2, Langxu Industrial Park, No. 988 Guanlin Road, Luolong District, Luoyang City, Henan Province

R&D Center: Baoneng Science and Technology Park, Gangtou 


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