1. Robotic Arm
· Type: 6-axis articulated robotic arm.
· Payload Capacity: 6–20 kg.
· Reach: 1,200–2,000 mm.
· Positioning Accuracy: ±0.05 mm.
· Speed: Up to 1.5 m/s for welding tasks.
· Control System: Integrated motion controller with support for complex path programming.
2. Laser Welding System
· Laser Type: Fiber laser or diode laser (depending on configuration).
· Laser Power: 500 W – 6,000 W.
· Wavelength: 1,070 nm (for fiber lasers).
· Welding Accuracy: ±0.05 mm.
· Welding Modes:
o Spot welding.
o Continuous seam welding.
o Deep penetration welding.
· Weld Speed: Up to 500 mm/s (material dependent).
3. Workstation Design
· Work Area Dimensions:
o Width: 1,500–3,000 mm.
o Depth: 1,000–2,000 mm.
o Height: 1,500–2,000 mm.
· Enclosure:
o Fully enclosed structure with laser safety features.
o Large access doors for loading and unloading.
· Workholding: Adjustable and interchangeable fixtures for diverse components.
4. Vision and Monitoring System
· Camera Type: High-resolution CCD or CMOS cameras.
· Resolution: 8 MP or higher.
· Monitoring: Real-time process monitoring and weld quality assurance.
· Alignment: Automatic part alignment and positioning based on CAD data.
5. Cooling System
· Type: Water-cooled laser and optics.
· Cooling Capacity: 5–10 kW.
· Flow Rate: 20–50 L/min.
· Temperature Control: ±1°C.
6. Control System
· Interface:
o 15-inch touchscreen HMI.
o Multi-language support (English, Chinese, etc.).
· Programming:
o Offline programming for complex welding paths.
o CAD/CAM integration for seamless design-to-weld workflows.
· IoT Connectivity:
o Remote monitoring and data analytics.
o Predictive maintenance capabilities.
7. Electrical Specifications
· Power Supply: AC 380V ±10%, 50/60 Hz, 3-phase.
· Maximum Power Consumption: 20–50 kW.
· Control Voltage: 24V DC for sensors and peripherals.
8. Environmental Requirements
· Operating Conditions:
o Temperature: 10–35°C.
o Humidity: ≤60% RH (non-condensing).
· Noise Level: ≤75 dB.
· Fume Extraction: Integrated system for smoke and particulate removal.
