1. System Architecture
· Platform Type: Web-based or hybrid on-premise/cloud solution
· Database: SQL Server, Oracle, or equivalent
· Integration Protocols: OPC-UA, Modbus TCP/IP, REST API
· Compatibility: Industry 4.0 compliant, supports IoT-enabled devices
· User Interface: Multi-language support with intuitive dashboards
· Scalability: Modular structure to accommodate future production expansions
2. Functional Capabilities
Production Management:
o Real-time scheduling and dynamic re-scheduling
o Work order creation and monitoring
o Production progress visualization via digital twin
Traceability:
o Comprehensive lot and unit-level tracking
o Historical data retention for compliance and audits
o Integration with barcode/QR code/RFID systems
Quality Assurance:
o In-line quality control checks and reporting
o Defect tracking with root-cause analysis
o Compliance with ISO/IEC quality standards
Data Analytics:
o Advanced reporting tools for OEE (Overall Equipment Effectiveness)
o Predictive maintenance via AI/ML analytics
o Real-time Key Performance Indicators (KPIs)
Material Management:
o Inventory tracking with FIFO/FEFO control
o Automated material requisition and allocation
o Integration with AGV/ASRS systems for material handling
Energy Management:
o Monitoring and optimization of energy usage across operations
o Energy consumption analytics for sustainability goals
Alarm and Notification System:
o Real-time alerts for equipment failure or process deviations
o Customizable thresholds and escalation workflows
3. Data Security and Compliance
· Data Encryption: End-to-end encryption using AES 256-bit
· Access Control: Multi-level user roles and permissions
· Backup and Recovery: Automated daily backups with disaster recovery protocols
· Compliance Standards: ISO 27001, GDPR, and other relevant regulations
4. Hardware Requirements
Server:
o Processor: Intel Xeon E-series or equivalent
o Memory: Minimum 64 GB RAM
o Storage: 2 TB SSD RAID configuration
o Network: Dual 10GbE connectivity
Client Terminals:
o Compatible with desktops, tablets, and mobile devices
o Recommended OS: Windows 10/11 or Android/iOS for mobility
IoT Sensors and Gateways:
o Supports connection to factory equipment and automation systems
o Compatibility with edge devices for real-time data acquisition
5. Industry-Specific Features
For ESS Battery Smart Factory:
· Cell Capacity and Performance Tracking: Comprehensive cell grading and integration data management.
· Long-Term Data Storage: Enables extended lifecycle tracking for energy storage compliance.
· Module PACK Testing Integration: Direct interfacing with aging, performance, and BMS testing systems.
For EV Battery Smart Factory:
· CTP (Cell-to-Pack) Production Workflow: Dedicated workflows for prismatic and blade battery configurations.
· AGV Integration for Material Flow: Enhanced tracking and automation for high-volume EV production.
· End-of-Line Testing Integration: Seamless integration with EOL testing systems for efficiency and traceability.
6. Environmental Specifications
· Operating Temperature: 0°C to 45°C
· Operating Humidity: 10%–90% non-condensing
· Power Requirements: 220V AC ±10%, 50Hz
7. Integration Capabilities
· ERP: SAP, Oracle NetSuite, Microsoft Dynamics
· SCADA Systems: Siemens WinCC, Rockwell FactoryTalk
· Automation Systems: AGVs, AS/RS, robotic arms, and laser systems
8. Key Benefits
· Enhanced Productivity: Real-time optimization of production workflows and reduced downtime.
· Comprehensive Traceability: Full lifecycle tracking of battery cells, modules, and PACKs.
· Sustainability: Energy monitoring tools to ensure environmentally friendly operations.
· Cost Efficiency: Streamlined resource allocation and minimized waste.
· Scalable Design: Supports future upgrades to adapt to evolving manufacturing needs.
9. Customization Options
· Workflow Configurations: Tailored to specific factory layouts and production methods.
· Report Customization: User-defined templates for KPIs and compliance reporting.
· Data Export Formats: CSV, JSON, XML, or integration with data lakes.
